Controlled Atmosphere Furnace
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A controlled atmosphere furnace is an industrial furnace designed to process materials within a precisely regulated environment, where specific gases are introduced to create optimal conditions for high-temperature processes such as heat treatment, metal processing, and sintering. During the heat treatment of materials, protective gases such as nitrogen, argon, and oxygen may be introduced, depending on whether the materials are carbon-based, metal, or biomass. These furnaces are also essential for sintering lithium-based materials in battery production. The primary goal of controlling the atmosphere inside the furnace is to prevent undesirable reactions like oxidation, contamination, or scaling, which could adversely affect the materials being processed.
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Types of Controlled Atmosphere Furnaces:
- Mesh Belt Controlled Atmosphere Furnace: This furnace features a conveyor belt that ensures a consistent atmosphere throughout the chamber and can accommodate various loading configurations, making it ideal for continuous production processes.
- Atmosphere Box Furnace: A versatile furnace capable of operating with both inert and reactive gases, and capable of maintaining a vacuum down to 1 Torr. It's suitable for batch processes requiring precise control of the environment.
- Box Furnace: A furnace with a cubic or rectangular chamber, designed to operate with different atmospheres, such as air, inert gases, and reducing gases. It is commonly used for heat treatments and other processes requiring flexibility in atmospheric control.
- Vertical Tube Furnace: Designed for specific heating applications, this furnace can create a variety of atmospheric conditions, including vacuum environments, and is often used for research and development processes that require high precision
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Features of Controlled Atmosphere Furnaces:
- Overheat Protection: Automatically shuts down the furnace if the temperature exceeds an acceptable range to ensure safety and protect both the furnace and the materials being processed.
- Built-in Ammeter and Dual Voltmeters: These components allow for real-time monitoring and troubleshooting of the furnace’s electrical systems, ensuring efficient and smooth operation.
Heating System:
- High-Quality Heating Elements: These elements are securely installed on both sides of the furnace, providing effective and energy-efficient heat radiation within the furnace chamber. They are designed for long-lasting service and high reliability, making the furnace suitable for continuous and demanding processes.
- Uniform Heating: The heating elements on both sides (left and right) ensure even temperature distribution within the furnace chamber, promoting consistent results during processing and preventing material inconsistencies.
Multi-Layer Insulation Design:
- Insulation Materials: The furnace is equipped with a multi-layer insulation design, which includes high-quality alumina ceramic fiber and other advanced insulation boards. These materials are non-asbestos, ensuring both safety and performance.
- Low Heat Loss and Energy Efficiency: The insulation reduces heat loss significantly, improving the furnace’s energy efficiency and minimizing energy consumption during operation. This design helps maintain stable temperatures and reduces operating costs, which is essential for both energy savings and process consistency.
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The controlled atmosphere furnace combines advanced heating and insulation technologies with precise gas control to ensure optimal processing conditions for materials in industries such as metal processing, heat treatment, battery manufacturing, and more. The added multi-layer insulation design further enhances energy efficiency, safety, and long-term performance.
Wintherm operates in Indonesia, Malaysia, and across Southeast Asia, providing a range of advanced industrial furnace products. Our offerings include chamber furnaces, controlled atmosphere box furnaces, and other high-performance heat treatment systems designed to meet the specific needs of industries across the region. Wintherm is committed to providing reliable, efficient, and energy-saving furnace solutions tailored to the needs of our clients in Southeast Asia, ensuring top-quality materials processing and optimal results across various industrial applications.
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WINTHERM Industrial ovens and furnaces aims to be SEA (Indonesia, Malaysia, Thailand and Vietnam) leading industrial ovens and furnaces maker that cater the range of other industrial ovens makers from overseas.
For more information please contact Furnace Indonesia at PT WinTherm Bara Indonesia, Jl. Jembatan Tiga Raya, No. 6A, Pejagalan, Kec. Penjaringan, Jakarta Utara, DKI Jakarta – 14440, Email : [email protected] Whatsapp : +62 812 9262 1971
Our service area in Indonesia ; Jakarta, Surabaya, Bandung, Medan, Semarang, Makassar, Palembang, Batam, Balikpapan, Samarinda, Bandar lampung, Padang, Denpasar, Malang, Yogyakarta, Palangkaraya, Pontianak
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